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Aileron Grip Install

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Posted by Smitty901...

PN 56425-02 Fits 96 to 07 Models

Reason for changing them,30,000 miles on stock ones dirty hands and time had made them sticky and worn.
Cost 53 dollars from dealer
Time to install about 45 minutes with coffee
Skill level caveman
Tools Number 27 Torx and 25 Torx
2 3/8 open end wrench (To adjust cables)
You may need some goo remover
Little oil for cables
The Hd instruction cover it all well. You should read up on throttle cable adjustment if you are not already up on that.
Make sure you clean off any old glue or new ones may not slide on well. New ones require no glue.
Do NOT lose small brass barrels for the Throttle cable ends, they are hard to find when they hit the floor.
Cover fuel tank so you do not mark it up.
This is a good time to lube up Throttle cables.
If you mark bars were housing line up it will be much easier to get them right back were they were. So of us get use to were controls are and do not like them moved
If you have never done this type work take your time make sure you do not force anything and do not pinch cables you will have no problems with it.

Before
Aileron2.jpg


Mark were they are
Aileron3.jpg


remove
Aileron4.jpg


Clean adhesive
Aileron5.jpg

Aileron6.jpg


DO NOT LOSE, This piece is rather deformed and should be replaced. It holds the throttle cables in the bell crank and if it breaks the cables will likely not operate properly.
Aileron9.jpg

Aileron.jpg

HD instruction enlarge you can read them.
grippage1.jpg

gripspage2.jpg
 
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